Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中國有色金屬學報(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 31    No. 3    March 2021

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Microstructural characterization of blanked surface of C5191 phosphor bronze sheet under ultra-high-speed blanking
Dao-chun HU1,2, Ming-he CHEN2, Lei WANG2,3, Hong-jun WANG1

1. Engineering Technology Training Center, Nanjing Vocational University of Industry Technology, Nanjing 210023, China;
2. Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;
3. School of Mechanical Engineering, Nanjing Vocational University of Industry Technology, Nanjing 210023, China

Abstract:The deformation mechanism of C5191 phosphor bronze sheet under ultra-high-speed blanking was investigated. By virtue of a DOBBY-OMEGA F1 ultra-high-speed press, the ultra-high-speed blanking test was conducted on C5191 phosphor bronze sheets with a thickness of 0.12 mm at 3000 strokes per minute. The microstructures of the blanked edges were characterized and analyzed separately by electron back-scatter diffraction (EBSD) and transmission electron microscopy (TEM). The results show that grains in the blanked edges are stretched along the blanking direction. Strong {001}á100? cube textures (maximum pole densities of 9 and 12, respectively) and secondarily strong textures (maximum pole densities of 4 and 7, respectively) are formed in local zones. Additionally, deformation twins are found in the shear zone of the blanked edges which are rotated and coarsened due to the blanking-induced extrusion and local thermal effect which can further form into sub-grains with clear and high-angle boundaries. The C5191 phosphor bronze sheet is subjected to adiabatic shear during ultra-high-speed blanking, accompanied with dynamic recrystallization.

 

Key words: C5191 phosphor bronze; ultra-high-speed blanking; blanked surface; adiabatic shear; dynamic recrystallization

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中國科學技術協(xié)會 主辦:中國有色金屬學會 承辦:中南大學
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