Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中國(guó)有色金屬學(xué)報(bào)

ZHONGGUO YOUSEJINSHU XUEBAO

第18卷    第3期    總第108期    2008年3月

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文章編號(hào):1004-0609(2008)03-0511-05
粉末注射成形充模流動(dòng)過(guò)程模壁凝固層增長(zhǎng)的計(jì)算與模擬
鄭洲順1,曲選輝2,韓旭里1,張國(guó)棟3

(1. 中南大學(xué) 數(shù)學(xué)科學(xué)與計(jì)算技術(shù)學(xué)院,長(zhǎng)沙 410083;2. 北京科技大學(xué) 材料科學(xué)與工程學(xué)院,北京 100083;3. 中南大學(xué) 粉末冶金國(guó)家重點(diǎn)實(shí)驗(yàn)室,長(zhǎng)沙 410083)

摘 要:

應(yīng)用微流邊界層理論從微觀上闡述了粉末注射成形充模過(guò)程模壁凝固層的存在性,分析了PIM模壁凝固層的結(jié)構(gòu),它包含微流邊界層,其厚度遠(yuǎn)遠(yuǎn)小于L.Prandtl邊界層的厚度,說(shuō)明假設(shè)在PIM充模流動(dòng)過(guò)程中無(wú)滑移邊界條件是合理的。根據(jù)L.Prandtl邊界層厚度的計(jì)算方法和微流邊界層的定義,建立了計(jì)算PIM澆道模壁凝固層厚度的數(shù)學(xué)模型,數(shù)值模擬結(jié)果說(shuō)明所給數(shù)學(xué)模型較好地描述澆道模壁凝固層的增長(zhǎng)情況。利用該模型可以方便地預(yù)測(cè)澆道模壁凝固層厚度的增長(zhǎng),為優(yōu)化影響制品質(zhì)量的工藝參數(shù)提供了理論依據(jù)。

 

關(guān)鍵字: 粉末注射成形;微流邊界層;模壁凝固層;數(shù)值模擬

Computation and simulation of solidification on wall of
ZHENG Zhou-shun1, QU Xuan-hui2, HAN Xu-li1, ZHANG Guo-dong3

1. School of Mathematical Science and Computing Technology, Central South University, Changsha 410083, China;2. School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China;3. State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China

Abstract:The existence of solidification layer on the wall of cavity in powder injection molding filling process by boundary layer theory of microflow was reviewed. The structure of solidification layer on the wall of cavity was analyzed. Based on the computation method of L.Prandtl boundary layer and the definition of boundary layer of microflow, the mathematical model of solidification layer on the wall of cavity in powder injection molding filling process was established. The results of the numerical simulation indicate that the thickness of the solidification layer on the wall of feed channel can be nicely described by the mathematical model. Some useful information for predicting and controlling the solidification on the wall of cavity can be supplied by the mathematical model established.

 

Key words: powder injection molding; boundary layer of microflow; solidification layer on wall of cavity; numerical simulation

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中國(guó)科學(xué)技術(shù)協(xié)會(huì) 主辦:中國(guó)有色金屬學(xué)會(huì) 承辦:中南大學(xué)
湘ICP備09001153號(hào) 版權(quán)所有:《中國(guó)有色金屬學(xué)報(bào)》編輯部
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