Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中國(guó)有色金屬學(xué)報(bào)

ZHONGGUO YOUSEJINSHU XUEBAO

第18卷    第8期    總第113期    2008年8月

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文章編號(hào):1004-0609(2008)08-1383-06
大尺寸噴射沉積耐熱鋁合金管坯楔壓致密化與力學(xué)性能
陳振華,陳志鋼,陳 鼎,賀毅強(qiáng),陳 剛

(湖南大學(xué) 材料科學(xué)與工程學(xué)院,長(zhǎng)沙 410082)

摘 要:  

基于多道次局部小變形累積致整體成型的工藝思路,采用一種新型的楔形壓制工藝,對(duì)大尺寸Al-Fe-V-Si耐熱鋁合金噴射沉積管坯進(jìn)行有效致密化,壓制出尺寸為douter 330 mm×dinner 314 mm×78 mmdouter 330 mm×dinner 312 mm×113 mm的力學(xué)性能良好、整體均勻致密、外形圓整的耐熱鋁合金管材,并對(duì)楔形壓制的致密化規(guī)律及其合金的組織與性能進(jìn)行研究。結(jié)果表明:不銹鋼包套在楔形壓制過(guò)程中可以適當(dāng)增大靜水壓力,并改善管坯的溫度均勻性,使管坯中的孔洞顯著鍛合,材料的有效承載面積增加,沉積坯中的弱界面和層狀組織得到有效改善,從而使其成形性能得以提高;當(dāng)楔形壓制的變形程度為50.4%時(shí),管坯的力學(xué)性能及相對(duì)密度由沉積態(tài)的σb=125 MPaδ = 15%82%分別提高到301 MPa9.3%99.3%。該工藝適合于加工大尺寸多孔金屬管坯,具有經(jīng)濟(jì)、實(shí)用的優(yōu)點(diǎn)及較好的工業(yè)應(yīng)用前景。

 

關(guān)鍵字: 耐熱鋁合金;多層噴射沉積;管坯;楔形壓制;致密化;力學(xué)性能

Densification and mechanical properties of spray deposited large scale heat-resistant aluminum alloy tubular preforms during wedge pressing
CHEN Zhen-hua, CHEN Zhi-gang, CHEN Ding, HE Yi-qiang, CHEN Gang

College of Materials Science and Engineering, Hunan University, Changsha 410082,China

Abstract:A new wedge pressing process for compressing large scale porous tubular preforms was adopted based on the idea of accumulating local small deformation as to integral forming. Heat-resistant aluminum alloy tubes of douter 330 mm×dinner 314 mm×78 mm and douter 330 mm×dinner 312 mm×113 mm with well mechanical properties, density and good contour were fabricated. Densification behavior, microstructure and mechanical properties of the spray deposited Al-Fe-V-Si tubes during wedge pressing were investigated. The results show that, with increasing hydrostatic pressure and uniformly distributed temperature, the fragile interfaces and lamellar structure in the as-deposited materials are effectively improved, pores are closed and the mechanical properties are substantially upgraded due to increasing effective loading area after the stainless steel package wedge pressing. The mechanical properties and relative density of the deposits increase from 125 MPa, 0.15% and 82% to 301 MPa, 9.3% and 99.3% respectively after the reduction of 50.4%, indicating that the novel method is feasible, practical and cost-effective.

 

Key words: heat-resistant aluminum alloy; multi-layer spray deposition; tubular perform; wedge pressing; densification; mechanical properties

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中國(guó)科學(xué)技術(shù)協(xié)會(huì) 主辦:中國(guó)有色金屬學(xué)會(huì) 承辦:中南大學(xué)
湘ICP備09001153號(hào) 版權(quán)所有:《中國(guó)有色金屬學(xué)報(bào)》編輯部
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