Abstract:AZ91D magnesium alloy chips were adopted to prepare semi-solid billets. The chips were subjected to a series of isothermal treatments for various holding times at 783−843 K after being compressed into billet at 523 K. The semi-solid microstructure of AZ91D magnesium alloy containing spherical solid particles was studied. The effects of reheating temperature and holding time on microstructures were investigated. And the semi-solid forming mechanism was discussed. The result shows that semi-solid billets with highly spheroidal and homogeneous grains can be prepared from chips by strain induced melt activation(SIMA) method. Meanwhile, it is found that increasing the heating temperature can accelerate the spheroidizing process and reduce the solid volume fraction. With the increase of the holding time, the solid particles become more globular, the grains grow slowly and the solid volume fraction slightly changes. At the same time, owing to the decrease of interfacial energy, the intragranular liquid phases form by the diffusion of solute atoms, the grain boundaries melt and grains separate from each other during the isothermal treatment. The grains gradually spheroidize and begin to merge with a further increase of the holding time. It is considered that the semi-solid forming process includes three stages: the recrystallization and the growth of grain stage, the semi-solid microstructure forming stage controlled by the diffusion of solute, and the spheroidization of solid particle stage controlled by the liquid-solid interface tension.

Key words: AZ91D magnesium alloy; chip; strain induced melt activation(SIMA); semi-solid microstructure; evolution mechanism