Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中國有色金屬學(xué)報(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 35    No. 5    May 2025

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Edge cracking behavior of copper foil in asymmetrical micro-rolling
Jing-qi CHEN1,2, Lin-yun ZHENG1,2, Wei ZHAO1,2, Zhen-hua BAI1,2, Xue-tong LI1,2, Ri-huan LU1,2, Shou-dong CHEN3, Xiang-hua LIU4, Hai-tao GAO5, Hai-liang YU5

1. National Engineering Research Center for Equipment and Technology of Cold Rolled Strip, Yanshan University, Qinhuangdao 066004, China;
2. College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, China;
3. School of Mechanical Engineering, Tongling University, Tongling 244061, China;
4. School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China;
5. School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China

Abstract:The edge crack behavior of copper foil in asymmetrical micro-rolling was studied. The effects of the speed ratio between rolls, grain size and stress state in the deformation zone on edge cracks of the rolled piece in asymmetrical rolling were analyzed. Low plasticity, uneven deformation and longitudinal secondary tensile stress generated in the edge area of the rolled piece during the rolling process are the main causes of edge cracks. The larger the grain size of the rolled piece, the smaller the number of edge cracks and the deeper the expansion depth, and the larger the spacing between cracks under the same rolling reduction. Asymmetrical rolling can effectively increase the rolling reduction at when the copper foil fist shows edge cracks compared to symmetrical rolling. This enhancement is attributed to the shearing stress induced by asymmetrical rolling, which reduces the rolling force and longitudinal secondary tensile stress, and increases the residual compressive stress on the surface of the rolled piece. The edge crack defects of copper foil can be effectively reduced by increasing the speed ratio between the rolls in asymmetrical rolling.

 

Key words: edge crack; copper foil; asymmetrical rolling; size effect

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中國科學(xué)技術(shù)協(xié)會 主辦:中國有色金屬學(xué)會 承辦:中南大學(xué)
湘ICP備09001153號 版權(quán)所有:《中國有色金屬學(xué)報》編輯部
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